{"id":10280,"date":"2014-11-04T11:43:37","date_gmt":"2014-11-04T03:43:37","guid":{"rendered":"http:\/\/www.seeedstudio.com\/blog\/?p=10280"},"modified":"2015-03-20T11:21:14","modified_gmt":"2015-03-20T03:21:14","slug":"thinking-in-skeleton-metal-injection-molding","status":"publish","type":"post","link":"https:\/\/www.seeedstudio.com\/blog\/2014\/11\/04\/thinking-in-skeleton-metal-injection-molding\/","title":{"rendered":"Thinking in Skeleton: metal injection molding"},"content":{"rendered":"<p>Metal injection molding(aka MIM) is a metalworking process to create complex and precise small parts in large volume.<\/p>\n<p>Though it&#8217;s very much like the <b>plastic injection mold of forming<\/b>, it uses a different mix feedstock which is made up of melted metal and binder materials. The molding process can build the stractures where need to withstand stronger forces in electronic products, like frame, mid-frame, hinge and sim tray. This new powder metallurgy technologies of producing metal is cost-effective, high-volume and high-quality compared to alternative methods like milling, drilling or casting.<\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone size-full wp-image-10331\" alt=\"IMG_0416\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_0416.jpg\" width=\"598\" height=\"800\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_0416.jpg 598w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_0416-224x300.jpg 224w\" sizes=\"(max-width: 598px) 100vw, 598px\" \/><\/p>\n<p>How it is made?\u00a0Come and join the First-person adventure making a sim needle in the factory!<\/p>\n<h2>Prepare<\/h2>\n<p><img decoding=\"async\" class=\"alignnone size-medium wp-image-10312\" style=\"line-height: 1.6;\" alt=\"IMG_0362\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_03621-224x300.jpg\" width=\"224\" height=\"300\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03621-224x300.jpg 224w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03621.jpg 598w\" sizes=\"(max-width: 224px) 100vw, 224px\" \/><\/p>\n<p>First of all, the material: the feedstock is a mix of plasticizer and metal, usually stainless steel (sus316, sus304), ferrous metals or hard \u00a0alloy.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-medium wp-image-10303\" style=\"line-height: 1.6;\" alt=\"IMG_0351\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_03511-224x300.jpg\" width=\"224\" height=\"300\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03511-224x300.jpg 224w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03511.jpg 598w\" sizes=\"(max-width: 224px) 100vw, 224px\" \/><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-10308\" style=\"line-height: 1.6;\" alt=\"IMG_0356\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_03561-224x300.jpg\" width=\"224\" height=\"300\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03561-224x300.jpg 224w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03561.jpg 598w\" sizes=\"(max-width: 224px) 100vw, 224px\" \/><\/p>\n<p>The mold is the key part of the following steps, which decided how precise your product will be.<\/p>\n<p>The MIM process is made up of the following process:<\/p>\n<h2>Injection Molding<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-10338\" alt=\"IMG_0427\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_0427.jpg\" width=\"598\" height=\"800\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_0427.jpg 598w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_0427-224x300.jpg 224w\" sizes=\"(max-width: 598px) 100vw, 598px\" \/><\/p>\n<p style=\"text-align: center;\"><em>Injection molding machines<\/em><\/p>\n<h2>Skim<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-10316\" alt=\"IMG_0369\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_03691.jpg\" width=\"598\" height=\"800\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03691.jpg 598w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03691-224x300.jpg 224w\" sizes=\"(max-width: 598px) 100vw, 598px\" \/><\/p>\n<p style=\"text-align: center;\"><em>vacuum degreasing machine<\/em><\/p>\n<h2>Sinter<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-10309\" alt=\"IMG_0357\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_03571.jpg\" width=\"800\" height=\"598\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03571.jpg 800w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03571-300x224.jpg 300w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/p>\n<p style=\"text-align: center;\"><em>sintering furnace<br \/>\n<\/em><\/p>\n<h2>Integer<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-10328\" alt=\"IMG_0402\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_0402.jpg\" width=\"598\" height=\"800\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_0402.jpg 598w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_0402-224x300.jpg 224w\" sizes=\"(max-width: 598px) 100vw, 598px\" \/><\/p>\n<p style=\"text-align: center;\">stamping equipment<\/p>\n<p style=\"text-align: left;\">This process will help improve the precision of it.<\/p>\n<h2 style=\"text-align: left;\">Test<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-10319\" alt=\"IMG_0380\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_03801.jpg\" width=\"598\" height=\"800\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03801.jpg 598w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03801-224x300.jpg 224w\" sizes=\"(max-width: 598px) 100vw, 598px\" \/><\/p>\n<p style=\"text-align: center;\"><em>micro measurement equipment<\/em><\/p>\n<p style=\"text-align: left;\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-10335\" alt=\"IMG_0421\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_0421.jpg\" width=\"598\" height=\"800\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_0421.jpg 598w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_0421-224x300.jpg 224w\" sizes=\"(max-width: 598px) 100vw, 598px\" \/><\/p>\n<p style=\"text-align: left;\">Inspection by human is also important, can&#8217;t be replaced.<\/p>\n<p><span style=\"line-height: 1.6;\">To create complex components, the surface treatment is also important, which include: ultrasonic cleaning, polishing, drawing, magnetic grinding, barrel\u00a0polishing, electrolytic polish, oxidation, electroplate.<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-10326\" alt=\"IMG_0392\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_03921.jpg\" width=\"800\" height=\"598\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03921.jpg 800w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03921-300x224.jpg 300w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/p>\n<p style=\"text-align: center;\"><em>ultrasonic cleaning<\/em><\/p>\n<p>In the end, a\u00a0conveyer belt will transport the products.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-10313\" alt=\"IMG_0363\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_03631.jpg\" width=\"598\" height=\"800\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03631.jpg 598w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03631-224x300.jpg 224w\" sizes=\"(max-width: 598px) 100vw, 598px\" \/><\/p>\n<h2>The end product gallery<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-10334\" alt=\"IMG_0420\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_0420.jpg\" width=\"598\" height=\"800\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_0420.jpg 598w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_0420-224x300.jpg 224w\" sizes=\"(max-width: 598px) 100vw, 598px\" \/><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-10307\" alt=\"IMG_0354\" src=\"\/wp-content\/uploads\/2014\/11\/IMG_03541.jpg\" width=\"800\" height=\"598\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03541.jpg 800w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/11\/IMG_03541-300x224.jpg 300w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Metal injection molding(aka MIM) is a metalworking process to create complex and precise small parts<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_lmt_disableupdate":"","_lmt_disable":"","_price":"","_stock":"","_tribe_ticket_header":"","_tribe_default_ticket_provider":"","_tribe_ticket_capacity":"0","_ticket_start_date":"","_ticket_end_date":"","_tribe_ticket_show_description":"","_tribe_ticket_show_not_going":false,"_tribe_ticket_use_global_stock":"","_tribe_ticket_global_stock_level":"","_global_stock_mode":"","_global_stock_cap":"","_tribe_rsvp_for_event":"","_tribe_ticket_going_count":"","_tribe_ticket_not_going_count":"","_tribe_tickets_list":"[]","_tribe_ticket_has_attendee_info_fields":false,"iawp_total_views":0,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-10280","post","type-post","status-publish","format-standard","hentry","category-news"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.0 - 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