{"id":9641,"date":"2014-08-07T00:10:45","date_gmt":"2014-08-06T16:10:45","guid":{"rendered":"http:\/\/www.seeedstudio.com\/blog\/?p=9641"},"modified":"2022-08-29T14:44:27","modified_gmt":"2022-08-29T06:44:27","slug":"high-tour","status":"publish","type":"post","link":"https:\/\/www.seeedstudio.com\/blog\/2014\/08\/07\/high-tour\/","title":{"rendered":"High Tour <3 Shenzhen (Japan Mix, Day 1)"},"content":{"rendered":"<p>Another High Tour to Shenzhen Factories after Maker Faire Shenzhen, this is designed special for Japanese makers.<\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" alt=\"WP_20140806_175\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_175.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p><img decoding=\"async\" alt=\"WP_20140806_178\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_178.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p>The open hardware manufacturing tour includes four factories, presenting two kinds of factories in South of China.<\/p>\n<ul>\n<li>PCB Plant: provide clean and working PCB for us to make boards<\/li>\n<li>Molding Factories: including injection molding, CNC &amp; punching<\/li>\n<\/ul>\n<h2>How PCB is made<\/h2>\n<p>Here&#8217;s a common two-sided printed circuit board processing, it needs 16 steps for each batch of board for 12 hours at least. The factories is cut into two pieces: one is for extremely clean(dust-free) room.<\/p>\n<p><img decoding=\"async\" alt=\"WP_20140806_104\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_104.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p>Raw materials &#8211; copper are send into production line. There&#8217;s a hidden process which prepare the photo tools to make the film from the gerber files. Those panels will be exposed to ultraviolet light.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_105\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_105.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p>Copper plating &amp; Clean<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_115\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_115.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p>Pass through the oven.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_128\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_128.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p>Unexpected Grove &#8211; BLE.<\/p>\n<p>The next step is to drill and plating the holes for DIP.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_126\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_126.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p><span style=\"line-height: 1.6;\">Picture: adjust the knife of V-Cutting machine to fit a specific board.<\/span><\/p>\n<p>A tip is to make a V-cutting board so you can take them down quickly.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_134\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_134.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p>Before V-Cutting.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_133\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_133.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p>After V-Cutting.<\/p>\n<p>The following is to drill the PCB.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_136\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_136.jpg\" width=\"525\" height=\"295\" \/><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_148\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_148.jpg\" width=\"525\" height=\"295\" \/><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_151\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_151.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p>Notice the variety of screwdrivers for different usage.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_116\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_116.jpg\" width=\"451\" height=\"800\" \/><\/p>\n<p>Stencils for silk screen.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_158\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_158.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p>Quality Control. PASS! The electrical test is judged by computer automatically.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_122\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_122.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p>Here&#8217;s the PCB alive!<\/p>\n<h2>How Models are made<\/h2>\n<p>\u300e\u4e94\u91d1\u300fis a typical Chinese word presenting the five metal product(golden, silver, copper, iron and Sn with variety of machining process such as drilling &amp; milling.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-9660\" alt=\"WP_20140806_029\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_029.jpg\" width=\"525\" height=\"295\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/WP_20140806_029.jpg 800w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/WP_20140806_029-300x169.jpg 300w\" sizes=\"(max-width: 525px) 100vw, 525px\" \/><\/p>\n<p>Here&#8217;s what we make &#8211; back of ipad keyboards.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-9661\" alt=\"WP_20140806_033\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_033.jpg\" width=\"525\" height=\"295\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/WP_20140806_033.jpg 800w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/WP_20140806_033-300x169.jpg 300w\" sizes=\"(max-width: 525px) 100vw, 525px\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"springs\" src=\"\/wp-content\/uploads\/2014\/08\/8D3A82C0A3DD2A7679FA7964CEA2A04E-1024x768.jpg\" width=\"525\" height=\"393\" \/><\/p>\n<p>YES! Making the springs!<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-9662\" alt=\"WP_20140806_043\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_043.jpg\" width=\"525\" height=\"295\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/WP_20140806_043.jpg 800w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/WP_20140806_043-300x169.jpg 300w\" sizes=\"(max-width: 525px) 100vw, 525px\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-9702\" alt=\"process - making spring\" src=\"\/wp-content\/uploads\/2014\/08\/process-making-spring.gif\" width=\"640\" height=\"400\" \/><\/p>\n<p>Repeated working flow.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_084\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_084.jpg\" width=\"525\" height=\"295\" \/><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_085\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_085.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p>Stamping.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_179\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_179.jpg\" width=\"525\" height=\"295\" \/><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_181\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_181.jpg\" width=\"525\" height=\"295\" \/><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_182\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_182.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p>Differences: the upper die &amp; lower die.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_184\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_184.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_186\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_186.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_189\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_189.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_196\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_196.jpg\" width=\"525\" height=\"295\" \/><img loading=\"lazy\" decoding=\"async\" alt=\"WP_20140806_197\" src=\"\/wp-content\/uploads\/2014\/08\/WP_20140806_197.jpg\" width=\"525\" height=\"295\" \/><\/p>\n<p>The injection molding: machines, people and materials.<\/p>\n<h2>Gallery (Instrument &amp; Equipment)<\/h2>\n<p>photograph by FollowMyJump<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-9653\" alt=\"painting\" src=\"\/wp-content\/uploads\/2014\/08\/CE4AB5B8DC1922053712851944EEF74C-1024x768.jpg\" width=\"525\" height=\"393\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/CE4AB5B8DC1922053712851944EEF74C-1024x768.jpg 1024w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/CE4AB5B8DC1922053712851944EEF74C-300x224.jpg 300w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/CE4AB5B8DC1922053712851944EEF74C.jpg 1136w\" sizes=\"(max-width: 525px) 100vw, 525px\" \/><\/p>\n<p>red painting @molding factory<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-9652\" alt=\"gear\" src=\"\/wp-content\/uploads\/2014\/08\/BD774AFB1419410DEE93D4D471EC7F73-1024x768.jpg\" width=\"525\" height=\"393\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/BD774AFB1419410DEE93D4D471EC7F73-1024x768.jpg 1024w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/BD774AFB1419410DEE93D4D471EC7F73-300x224.jpg 300w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/BD774AFB1419410DEE93D4D471EC7F73.jpg 1136w\" sizes=\"(max-width: 525px) 100vw, 525px\" \/><\/p>\n<p>reflecting<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-9651\" alt=\"mechanical spring\" src=\"\/wp-content\/uploads\/2014\/08\/8848116EE564283C68B5B15E356F3ADF-1024x768.jpg\" width=\"525\" height=\"393\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/8848116EE564283C68B5B15E356F3ADF-1024x768.jpg 1024w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/8848116EE564283C68B5B15E356F3ADF-300x224.jpg 300w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/8848116EE564283C68B5B15E356F3ADF.jpg 1136w\" sizes=\"(max-width: 525px) 100vw, 525px\" \/><\/p>\n<p>machine to build springs<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-9649\" alt=\"waste material after stamping\" src=\"\/wp-content\/uploads\/2014\/08\/42521CF6CA5210E07713DDBA3234E63B-1024x768.jpg\" width=\"525\" height=\"393\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/42521CF6CA5210E07713DDBA3234E63B-1024x768.jpg 1024w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/42521CF6CA5210E07713DDBA3234E63B-300x224.jpg 300w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/42521CF6CA5210E07713DDBA3234E63B.jpg 1136w\" sizes=\"(max-width: 525px) 100vw, 525px\" \/><\/p>\n<p>waste materials after\u00a0stamping<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-9650\" alt=\"pcb prototype\" src=\"\/wp-content\/uploads\/2014\/08\/47479F0B571FCC7475586D039F590EBE-1024x768.jpg\" width=\"525\" height=\"393\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/47479F0B571FCC7475586D039F590EBE-1024x768.jpg 1024w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/47479F0B571FCC7475586D039F590EBE-300x224.jpg 300w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/47479F0B571FCC7475586D039F590EBE.jpg 1136w\" sizes=\"(max-width: 525px) 100vw, 525px\" \/><\/p>\n<p>pcb prototype<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-9643\" alt=\"cnc\" src=\"\/wp-content\/uploads\/2014\/08\/1D72C88AA5265C8D97CD903CC375F3A4-1024x768.jpg\" width=\"525\" height=\"393\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/1D72C88AA5265C8D97CD903CC375F3A4-1024x768.jpg 1024w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/1D72C88AA5265C8D97CD903CC375F3A4-300x224.jpg 300w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/1D72C88AA5265C8D97CD903CC375F3A4.jpg 1136w\" sizes=\"(max-width: 525px) 100vw, 525px\" \/><\/p>\n<p>working CNC machine<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-9648\" alt=\"stamping\" src=\"\/wp-content\/uploads\/2014\/08\/412CF18B427613ED316C0677156662A9-1024x768.jpg\" width=\"525\" height=\"393\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/412CF18B427613ED316C0677156662A9-1024x768.jpg 1024w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/412CF18B427613ED316C0677156662A9-300x224.jpg 300w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/412CF18B427613ED316C0677156662A9.jpg 1136w\" sizes=\"(max-width: 525px) 100vw, 525px\" \/><\/p>\n<p>working punching machine<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-9646\" alt=\"9EFF92CC61FD6F9BB0F55D78E6D805FE\" src=\"\/wp-content\/uploads\/2014\/08\/9EFF92CC61FD6F9BB0F55D78E6D805FE-1024x768.jpg\" width=\"525\" height=\"393\" srcset=\"https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/9EFF92CC61FD6F9BB0F55D78E6D805FE-1024x768.jpg 1024w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/9EFF92CC61FD6F9BB0F55D78E6D805FE-300x224.jpg 300w, https:\/\/www.seeedstudio.com\/blog\/wp-content\/uploads\/2014\/08\/9EFF92CC61FD6F9BB0F55D78E6D805FE.jpg 1136w\" sizes=\"(max-width: 525px) 100vw, 525px\" \/><\/p>\n<p>test fixture for specific PCB<\/p>\n<h2><a href=\"http:\/\/www.seeedstudio.com\/blog\/high-tour-shenzhen\/\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-9698\" alt=\"Shenzhen2u\" src=\"\/wp-content\/uploads\/2014\/08\/Shenzhen2u.png\" width=\"73\" height=\"73\" \/><\/a><\/h2>\n<p><span style=\"line-height: 1.6;\">Seeed offer products and services to global makers, as well as providing a way introducing Industry Resources of Shenzhen, helping you make your product available worldwide.<\/span><\/p>\n<h2><\/h2>\n","protected":false},"excerpt":{"rendered":"<p>Another High Tour to Shenzhen Factories after Maker Faire Shenzhen, this is designed special 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